Thread for the Machine

The need for a good thread durable enough to withstand the action of machine stitching first created a problem and ultimately another new industry in this country. When the sewing machine was first developed the inventors necessarily had to use the sewing thread that was available. But, although the contemporary thread was quite suitable for hand sewing, it did not lend itself to the requirements of the machine. Cotton thread, then more commonly a three-ply variety, had a glazed finish and was wiry. Silk thread frequently broke owing to abrasion at the needle eye. For the most part linen thread was too coarse, or the fine variety was too expensive. All of the thread had imperfections that went unnoticed in the hands of a seamstress, but caused havoc in a machine. Quality silk thread that would withstand the rigors of machine stitching could be produced, but it was quite expensive also. A new type of inexpensive thread was needed; the obvious answer lay in improving the cotton thread.

In addition to the popular three-ply variety, cotton thread was also made by twisting together either two single yarns or more than three yarns. Increasing the number of yarns produced a more cylindrical thread. The earliest record of a six-ply cotton thread was about 1840. And in 1850 C. E. Bennett of Portsmouth, New Hampshire, received a gold medal for superior six-cord, or six-ply, spool cotton at the Fair of the American Institute. But the thread was still wiry and far from satisfactory. By the mid-1860s the demonstrated need for thread manufacturers in America brought George A. Clark and William Clark, third generation cotton-thread manufacturers of Paisley, Scotland, to Newark, New Jersey, where they built a large mill. George Clark decided that a thread having both a softer finish and a different construction was needed. He produced a six-cord cabled thread, made up of three two-ply yarns (see fig. 67). The thread was called “Clark’s ‘Our New Thread,’” which was later shortened to O.N.T. The basic machine-thread problem was solved. When other manufacturers used the six-cord cabled construction they referred to their thread as “Best Six-Cord” or “Superior Six-Cord” to distinguish it from the earlier variety made up of six single yarns in a simple twist. Another new side industry of the sewing machine was successfully established.