← Modern Machine-Shop Practice, Volumes I and II
Chapter 68
Moulding Machines
In moulding machines for light work the feed rolls and cutter head overhang the frame, such machines being designated as outside moulding machines.
Fig. 3191 represents a machine of this class constructed by J. A. Fay & Company.
The table t slides on vertical ways on the main frame, being adjusted for height by the hand wheel w.
The work while fed over table t is pressed against the vertical face a by the four springs shown, whose pins swing to suit the width of the work.
The two feed rolls are made up in sections or discs and the pressure bar is pivoted and has the weight shown to adjust its pressure to suit the work, and is combined with the bonnet whose shape throws the shavings outwards from the side of the machine. The particular machine here shown is constructed substantially enough to permit of its being used for light planing or work not exceeding 6 inches in width, a head with planing knives being shown in place on the machine. In a machine of this kind it is essential that the cutter head spindle and its bearings be rigid, and with ample journal bearings and free lubrication to prevent wear, and for these reasons the arbor is of steel running in self-oiling bearings of large diameter. The arbor frame is capable of lateral movement to enable an accurate adjustment of the cutters to the work.
The term sticker, as applied to a machine of this class, means that it is suitable for light work such as window sash and door stiles, blind slats, etc., etc.
Fig. 3192 represents a machine termed by its manufactures (the Egan Company) a “double head panel raiser and double sticker combined.” The term panel raiser means that the edges of the work may be dressed down so as to leave a raised panel. To fit the machine for such work the bed or table t is made wide.
The upper feed rolls are in sections, and the lower one extends nearly across the bed. The upper feed rolls are held down by a spring, whose tension may be regulated by a hand wheel with an adjustment at the back end to give a lead to both rolls. By this is meant that the plane of revolution of the feed rolls inclines toward the cutter head so that as the rolls feed they exert a pressure on the work, holding it securely against the face a.
A long spring extends from the front of the feed rolls past the back or bottom cutter head, passing as shown beneath the pressure bar, and is adjustable for height from the bed or table face t by having its ends pass through two studs in which they may be secured by set screws. This serves to keep the work down to the surface of t.
The cutter heads for panelling have three cutters set askew or at an angle to their plane of revolution so as to give a more continuous and a shearing cut, which is conducive to smooth work.
The bed above the lower cylinder is adjustable for height by means of the screw at h.